1. Lubricate according to the recommended schedule, using the correct type of grease for each component. Always follow the manufacturer's specifications regarding the lubrication points and intervals.
2. Ensure that all tools and equipment used for adding lubricant are clean and free from contaminants. Before applying grease, clean the grease nipple, lubrication ports, and surrounding areas to remove any dirt or old grease. This helps prevent contamination and ensures proper lubrication.
3. Regularly monitor the temperature of bushings, bearings, and other frictional components during operation. If oil leaks are detected or if the temperature becomes excessively high, immediate maintenance and re-lubrication should be performed to avoid damage.
4. When lubricating the sprocket and chain, make sure the machine is turned off. Clean the chain thoroughly before applying grease, and spread it evenly to ensure full coverage and reduce wear.
5. The clutch release bearing and related bushings must be removed for thorough cleaning and lubrication. This task is typically done once a year as part of routine maintenance to ensure smooth operation.
6. After completing a test run or extended use of the combine harvester, check and replace or filter the gear oil and engine oil as needed. It’s advisable to inspect the oil level and condition at least once a week. If oil leakage is found or the level is low, address it immediately to prevent mechanical failure.
7. Before installation, immerse wooden bearing tiles in oil heated to 120°C–130°C for two hours. Afterward, apply fresh grease and install them properly to ensure long-lasting performance and protection against wear.
8. Make sure to fill the lubrication points completely with grease. If the grease doesn’t flow easily, rotate the moving parts while applying pressure until the grease fills the area completely, ensuring optimal lubrication.
9. During maintenance, clean all lubrication points, including detachable bearings, bushings, and slides, using an appropriate solvent. Once cleaned, refill them with new lubricant before reassembling to maintain efficiency and reduce friction.
10. After every three months of operation, remove all oil-bearing bearings and soak them in hot oil for two hours. This process helps to rejuvenate the lubricant and protect the bearings from premature wear and tear.
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Montreal Shantou Food Co., Ltd , https://www.montrealsnack.com