The simple processing of seaweed sauce

Seaweed is a treasure of edible seaweed and has extremely high nutritional and medicinal value. Dry seaweed contains 24.5% protein, which is more than 9 times the protein content of fresh mushrooms. Vitamin A content is 67 times that of milk and 20 times that of eggs. There are also vitamin B1, B2, PP and calcium, phosphorus, iron, magnesium. Iodine, selenium and other trace elements, including calcium per gram of dried 343 mg, magnesium 460 mg, is a typical high-protein, high-fiber, low-calorie, low-fat health foods. Laver is still ancient Chinese medicine, can "and blood Yang Xin, Qing Fan Fan hot, no governance, Lee throat." In Japan, people are used to calling seaweed a longevity dish and a fairy dish. Due to eating habits, the amount of seaweed consumed in China is small, and there are few varieties of seaweed products. Commonly, only dry seaweed and instant seaweed are common. According to statistics, there are tens of millions of iodine deficiency patients in China. In order to eliminate various diseases caused by iodine deficiency, the state has taken measures such as forced iodization of salt and children taking iodine pills, but the iodine in iodized salt is inorganic iodine. Unstable and volatile, it is reported that the loss of cooking in an hour is more than 90%, and taking iodine pills can cause allergic reactions. China has already experienced severe cases of children taking iodine pills allergy. The iodine in seaweed is bio-organic iodine. It is not volatile during processing and has no allergic reaction. It is safe and effective. Laver grows in coastal areas of Jiangsu, Fujian, Liaoning, and Shandong, of which Lianyungang City has a large-scale seaweed production and processing base. Currently, 80% of its products are exported to Japan and South Korea. The product form and sales channel are very simple. , is vulnerable to external factors. The development of deep processed products of seaweed, combined with China's dietary habits, will open up the domestic market and provide people with a new type of nutritious and health food. On the other hand, it will reduce the dependence of seaweed production on the external environment and improve the Industry's survival and competitiveness. Therefore, the development of seaweed, a high-protein, low-fat, zero-cholesterol, and natural iodine nutritive food is of great significance. This will play a positive role in promoting the adjustment of people's diet structure, strengthening nutrition, enriching the residents' dining tables, and stimulating the development of the local economy. First, the production profile: 1. Process laver → cleaning → high-temperature cooking → Beating → deployment → filling → exhaust → sterilization → cooling → inspection → labeling → finished 2. Operation points 1 raw materials: Choose thick and even, bright colors Glossy, no variegated, mildewed seaweed. 2 High-temperature cooking The purpose of high-temperature cooking is to make the laver's tissue soften, soften the better product, taste smooth, and taste even. The time of high-temperature cooking is not enough, and the taste is obviously rough. The cooking intensity that can be used is 100°C for 90 minutes. The purpose of beating pulp 3 is to further refine the laver. The beating should be controlled to a certain extent, the beating is too fine, easy to form mud, bad taste, too thick beaten, large laver, can not form a delicate lubrication feeling. The aperture of the beater screen should be controlled at about 0.6mm. 4 The deployment includes adjusting the freshness, flavor and texture of the laver sauce. The product should have a meticulous, lubricious mouthfeel, and the flavor can be formulated into fresh, salty, spicy, sweet and other flavors. 5 filling packaging can be bottled, suitable for domestic consumption, can also be cooked bag packaging, easy travel and travel. 6 sterilization using 105 °C, 20min bactericidal strength. Second, the major equipment and investment to Nissan 1000 bottles (120 grams per bottle), the main equipment required in the following table equipment unit price (ten thousand yuan) Stainless steel sandwich pot 1.0 Ingredients barrels between 0.1 Electric shredder 0.4 Filling machine 2.0 Sterilizer 0.98 Colloid Mill 0.7 Pump 0.6 Total 5.78 3. Economic Analysis and Market Prospects The raw material cost of each bottle of seaweed sauce is 1.06 yuan, the bottle price is 0.50 yuan, and the labor and management fee is 0.20 yuan, a total of 1.76 yuan, and the estimated ex-factory price is 2.60 yuan. Price 3.50 yuan. With 1000 bottles per day, the annual production is 300 days, and the annual profit is 252,000 yuan (no tax and depreciation). The investment can be recovered in more than two months. As a high-protein, zero-cholesterol, low-fat nutritive health food, the seaweed sauce is still a blank in the domestic market. The product has a variety of edible methods and can be used as a side dish, cold dish, seasoning or unique hot pot. Seasoning is expected to have a better market prospects. The production process of the product is simple, the equipment investment is small (if the existing equipment or idle equipment can be used, the cost will be further reduced), the operation is easy, and no waste water, waste steam and waste slag are discharged during the entire production process, and the environmental protection requirements are met.

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